Jacketed Reactor Manufacturers in Chennai, Wholesalers & Traders in Chennai

Jacketed Reactor Manufacturers in Chennai | Poweram Deftech

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Poweram Deftech is leading Jacketed Reactor manufacturers, suppliers and wholesalers in Chennai. We are dedicated to engineering excellence, technologically advanced design of reactor and customer-centric manufacturing ensures that when you choose us, you are investing in dependable, future-ready reactors for diverse chemical processing needs.

Types of Jacketed Reactor

We are leading jacketed reactor manufacturers in Chennai, the following types of jacketed reactors are available:

Conventional (or plain) jacket: This type features a simple outer shell surrounding the vessel, providing indirect heating or cooling. With recent advancements, these plain jackets incorporate digitally-monitored flow zones and optimized fluid channels for better heat transfer. When deployed in chemical processing, they offer cost-effective performance for general applications.
Dimple jacket: A jacket lined with dimples in the outer shell allows higher turbulence and improved heat transfer efficiency. Modern versions integrate sensors in the dimple zones for real-time temperature mapping and control. This makes them ideal for processes in which rapid heating or cooling is vital.
Half-pipe coil jacket: This style uses welded half-pipe coils around the vessel to carry the heat transfer medium, delivering enhanced surface area and uniform thermal control. With advanced fabrication techniques, these coils now come with multi-zone control and quick-change connections for maintenance. They are particularly suited for medium-to-high viscosity reactions in chemical process equipment.
Limpet coil jacket: In this design, external coils (limpet coils) are welded directly onto the vessel shell, offering compact and efficient heating/cooling. The latest iterations incorporate embedded micro-channels in the coil for very precise temperature gradients and faster ramp-up times. These are typically used when space is constrained but performance demands are high.
Spiral jacket: A continuous spiral jacket encircles the vessel, giving a smooth flow path for the heat transfer medium and excellent uniformity of temperature. Contemporary versions may include smart flow-control modules and automated cleaning systems to reduce fouling and improve longevity. The spiral jacket design fits well for advanced chemical processes that demand tight thermal control and repeatability.

Technical Specifications of Jacketed Reactor

Specification	Details
Equipment Type	Jacketed Reactor (Batch or Continuous Type)
Material of Construction	Stainless Steel SS 316L / SS 304 / Duplex / Hastelloy (as per process requirement)
Capacity Range	50 L to 50,000 L (customizable)
Jacket Type	Limpet Coil, Dimple Jacket, or Full Conventional Jacket
Design Pressure	Vessel: up to 10 bar g / Jacket: up to 6 bar g (custom options available)
Design Temperature	–20 °C to +300 °C (depending on material and insulation)
Agitation System	Top/Bottom mounted agitator with variable speed drive; types include Anchor, Paddle, Turbine, or Helical
Heating/Cooling Medium	Steam, Hot Oil, Water, or Chilled Brine
Insulation & Cladding	Mineral Wool / Glass Wool insulation with SS cladding for energy efficiency

Features of Jacketed Reactor

One of the leading Jacketed Reactor Suppliers in Chennai, our all-types of Jacketed Reactor are included with new technological formulations such as:

Feature	Description	Benefits
Transparent monitoring and control systems	Whether it’s a glass jacketed reactor or stainless steel model, our units now integrate digital PID controllers, remote monitoring and data logging for temperature, pressure and jacket fluid flow rates.	This means operators can track process parameters in real time and optimise reaction conditions proactively.
Enhanced heat transfer and thermal uniformity	Leveraging dimple jackets, half-pipe coils or spiral jackets, our reactors maximise heat transfer coefficients and minimise dead zones. The use of computational fluid-dynamics (CFD)-assisted design ensures that even in MS jacketed or double jacketed configurations the thermal gradients are tightly controlled.	Improved reaction efficiency and product quality
High-quality materials and modular configurations	From borosilicate glass used in glass jacketed reactor, to stainless steel alloys in stainless steel jacketed reactor, to heavy-duty carbon steel in MS jacketed reactor-each design benefits from modular components, quick-connect jacket loops, and upgradable sensor packages.	Easier scaling, maintenance and future upgrades

Benefits of Jacketed Reactor

These all types of new Jacketed Reactor gives various types of benefits suchs as:

Superior process control and consistency: With improved jacket designs and smart instrumentation, batch-to-batch reproducibility improves markedly in chemical process equipment applications, reducing wastage and improving yields.
Energy efficiency and reduced operational costs: Advanced jacket types with optimized flow paths and high-efficiency insulation help reduce heating/cooling medium consumption, thereby lowering the total cost of ownership for reactors like glass jacketed reactor or double jacketed reactor.
Flexibility and scalability: Whether you choose a standard stainless steel jacketed reactor for large-scale operation or an MS jacketed reactor for cost-sensitive applications, the modular design allows easy scaling, retrofitting of additional sensors, or conversion for new processes in your facility.

Applications of Jacketed Reactor

Being the best Jacketed Reactor Wholesalers in Chennai, our all types of Jacketed Reactor are included with new feature and highly used in multiple applications such as:

In pharmaceutical manufacturing: Our glass jacketed reactor provides visual access and sophisticated thermal control for synthesis, distillation and crystallisation in R&D as well as pilot scale setups. The advanced jacket designs ensure precise temperature maintenance, which is critical for fine chemical reactions.
For bulk chemical processing: The stainless steel jacketed reactor and MS jacketed reactor are ideal for handling high pressures, corrosive materials and large volumes, enabling processes such as polymerisation, hydrogenation and batch reaction cycles with enhanced safety and performance.
In specialty chemical and biotech sectors: Our double jacketed reactor (with primary and secondary jackets) supports multi-zone heating/cooling and temperature ramping for sensitive processes like enzyme reactions, high-viscosity mixing or temperature-sensitive polymer formulations, benefitting from the smart control integration and real-time monitoring.

PowerAM Deftech is a leading Jacketed Reactor manufacturers, suppliers and wholesalers in Chennai. With a full range encompassing glass jacketed reactor, stainless steel jacketed reactor, double jacketed reactor and MS jacketed reactor — all engineered with advanced jackets (plain, dimple, half-pipe coil, limpet coil and spiral) and smart technological features — you gain tomorrow-ready equipment tailored for operational excellence, scalability and cost efficiency. Choose our solutions for guaranteed performance, precision control and long-term value. Contact us today for more information!